DOUBLE DOT COATING MACHINE

 

RX2600-DOUBLE DOT COATING MACHINE (Tuff Register)

Usage:

This machine is suitable for coating high grade double points interlining fabric of nonwoven, woven, warp-knitted-weft-insertion fabrics, and base cloth.

 

Equipment technology

1. Machine width：4300mm，Roller surface limit：2500mm，Cloth cover height 1150mm
2. Machine speed: 50m/min
3. Producing speed: A) 35-45 m/min when producing biggest paste dot

B)30-35 m/min when producing double dots

4. Basic cloth: Suitable for non-woven, tetrahedral fabric, polyester low elastic cloth.
5. Paste dot material: Water soluble thermoplastic adhesive EVA
6. Drying oven: Carbon fiber infrared heating tube Oven length 16 meters
7. Heating medium: Hot blast furnace, radiant heating adopts far-infrared carbon fiber electric heat pipe
8. Cooling water: 5 cube meter per hour
9. Bearing brand: KF
10. Drive motor Siemens driving inverter: Delta
11. Compressor: 8 Bar
12. Power: infrared radiator 140KW, drive motor 15K, cooling fan 14KW
13. Electricity supply: 380v+PN+PE, 50HZ
14. Voltage: 220V
15. Driving technology: The inverter ac motor is used for fabric drive and correlation drive, and PLC controller adjusts the synchronization between them, and they can be fine-tuned by PLC

 

Electrical department

• Frame type standard cabinet components, transmission control cabinet and heating control cabinet each group
• Low voltage appliances and ac contactor are in use. The micro relay adopts Omron
• Series of frequency converter used in three-phase inverter, a total of 21 units, including 7 in lockstep, feed 1.5 KW, pulp point of breathing mesh belt 1.5 KW, 2.2 KW, the oven cooling breeze for the 1.5 KW, 0.75 KW, 1.5 KW, 1.5 KW, euromonitor 14 units are: 3.7 KW * 2 hot air circulation, cloth 5.5 KW, 5.5 KW, blowing powder 0.75 * 2 KW, 2.2 KW, the platoon is wet slurry powder 0.75 KW, 1.5 KW, 0.75 KW x 2 vibrating roller, MAO roll 0.75 KW, 0.75 KW, uncoiling plasma 7.5 KW
• It has 3 sets, 10.4 inches, 7 inches and 2 PLC programmable controllers
• The intelligent temperature control instrument adopts the electronic instrument, and the four groups of the instrument are used.

 

Uncoiling and changing roll:

• Store the cloth Store the cloth-uncoiling automatic.
• The frame is made of 3mm iron plate and 100 x 50 square.
• Stainless steel storage tank
• Equipped with φ190mm one set of gluing roller，Roll-widh

2500mm，speed 80m/min

• Turbine decelerating motor, winding motor 1.5KW one, variable frequency control, independent control.
• Blow the air duct to eliminate static electricity。
• A set of two – axis.

 

Cloth feeding rack

• The machine frame is cut with 4mm iron plate, and 250*80*4mm frame activity type binding component, and the working pedal USES 3mm pattern board.
• Equipped wirh 6 pieces of φ75mm aluminum alloy guide rollers，2 sets of φ100mm Stainless steel guide roller .
• Equipped with two sets of φ460mm stainless steel guide rolle
• One set of absorbating mechanism, 1.5kw suction fan, frequency conversion control.
• Transmission power 1.5 KW, 1:15 gear reducer, frequency control.
• Three sets of φ32 cloth feeding rollers
• Equipped with a set of photoelectric pneumatic to open the device.

 

Paste dot head

• The frame is made of 8mm iron plate and 160*80*6mm square steel
• It is equipped with phi 240mm mirror-light roller, the width of the roller is 2500mm, the surface is polished and the chrome-plated mirror is processed, and the bearing adopts NSK
• Equipped with one set of φ75mm stainless steel guide roller.
• Equipped with one set of φ219mm stainless steel compound roller.
• Two round nets（customer’s choice ）,length 2420mm.
• Stainless steel mesh seat, stainless steel net head adopts double bearing drive, bearing type 6834、6832。
• External spatula two, internal scraper, two slurry, scraper with stainless steel blade, no pulsating phenomenon in production, a round net scraper, used in the production of pulp points.
• Three sets of stainless steel slurry tank.
• Vertical feed pump one set, frequency conversion control, electric lifting and lifting, the electric frame should be on the equipment.
• Drive 2.2 KW, 1:15 turbine reducer, frequency control, chain drive.
• Work pedal 4mm carbon steel pattern board, the sink of the knife.
• Vertical slurry pump lifting mechanism one set.

 

 

Dusting powder

• The frame adopts 4 mm iron plate shear, pedal, a set of escalato
• The powder bucket is made of 2.5mm stainless steel, and the inside of the powder hopper is used to control the powder door
• Equipped with one set of φ140mm Dusting flower roller，Roll-widh 2500mm，the engraving roller of the mesh is required to be smooth without burr.
• Brush roller brush powder, with 0.75KW decelerating motor, independent variable frequency control, two-layer screen mesh, powder hopper made of stainless steel, pipe suction powder.
• Equipped with one set of φ80mm stainless steel guide roller, one set of four type cloth roller.
• Equipped with φ219mm mesh belt roller to adjust the frequency conversion of powder,5-125g/㎡
• The transmission power is 1.1kw motor, 1:25 turbine reducer, and the pulverized variable frequency modulation
• The work pedal USES 3mm pattern board

 

The wind suction

• The frame is made of 4mm iron sheet.
• Equipped with two sets of φ219mmMes2500h belt driving roller，roll-width 2300mm
• A set of screw powder, with a power of 5.5kw, 5.5kw, variable frequency control
• Three blow wind, two absorption powder, three absorbing cloth, two vibration, blower motor power 0.75KW three air volume variable frequency control
• Whole plastic nylon spiral net, width mm, a set of screw deducting device (three sets) a set of cloth bag dust removal.
• Transmission power 1.5kw gear reducer, inverter, 3.50 mm*50 mm stainless steel vibratory roll 2 group, transmission power 0.37 KW, variable frequency speed control

 

Dryer Oven

• The rack is welded with 100*50*3mm square tubes and 80*40*2.5 square pipes.

2、The width of the oven is 2780mm, the height is 1650mm, the teflon network is 2500mm, the interior adopts 1.2mm galvanized plate, and the door panel adopts 1.5mm cold rolling plate.

3、The total length is 16 meters, the insulation layer is 100mm, the door plate is 100mm oven shape copy printing and dyeing equipment.

4、Four meters of forward and afterward are using far infrared heating tube electric heating Mirror lamp shade of stainless steel The power of the electric heat pipe can be adjusted。

5、Hot air circulation, two group of electro thermal hot air furnace, hot air circulation fan the 3 kw / 5-47 two induced draft fan for boiler, frequency control of motor speed, the other upper oven plus 2 kw * 12 far-infrared heating tube electric heating, electric heat pipe power adjustable respectively, stainless steel chimney on middle 8 meters

6、With a power of 3KW, the import and export has a smoke exhaust hood, the upper part of the equipment has a complete set of air ducts.

7、Teflon net belt drive, air oven imported with double roller pneumatic rectifying edge, and the front of the oven equipped with the anti-floating suction system and the oven of the exhaust air duct integrated together.

8、Equipped with two sets of ф180mm cut web belt driving roller，roll-width 2500mm。

9、Equipped with three sets of ф76mm stainless steel composite guide roller.

10、Transmission power 1.5KW gear reducer, frequency conversion.

11、A set of cooling system for outlet distribution of oven and 2.2 KW.

12、The heat absorption system is equipped with the two sets of the 2, 200mm, the width of the roller, 2, 200mm, and the oven net, respectively, with a set of 0.75KW gear reducer and a frequency conversion.

13、The front and rear network drive and suction system are welded with 4mm iron plate and 100*50*3mm square pipe.

 

Cooling

1、The rack is 100*50 square steel and 1.5mm cold plate assembly, and the frame height is 2000mm.

2、Equipped with four sets of ф570mm Stainless steel cooling roll，8 pieces of copper water joints.

3、Equipped with five sets of ф80mm stainless steel composite guide roller.

4、Transmission frequency 2.2KW gear reducer, frequency conversion.

5、The work pedal is made of 3mm pattern board.

6、A set of operating system for automatic winding mechanism.

lapping

1、Automatic friction pick and cloth rack, with 4mm thick iron plate welding, automatic cut, manual change, manual unwinding.

2、The cloth rack is equipped with a 32-250mm cloth roll, 3 branches, and a 1.5KW drive motor.

3、The whole winding body adopts PLC control, pneumatic execution, and truly becomes a key operation, automatic completion of rollers, wire breaking, automatic cloth, rolling and other work.

1. paste mixer

• The material is welded with 100*50*3 square tubes
• A set of 5.5KW-4 for the mixing machine can be raised up and down.
• Up and down drove by the chain, the turbine lock, the power of lift motor 0.55KW
• Stainless steel leaves are adopted, and the mixing shaft is made of stainless steel.

1. Cloth connection part

This part is for connecting two springs of cloth together.

1. Winder separator part

This part included in this double dot machinery.

TERMS & CONDITIONS

1 – PAYMENT 30 % ADVANCE 60 % ON BEFORE CHINA DELIVERY &10 % WHEN MATERIAL REACH ON INDIA PORT.( ALL PAYMENT INCOLUDING GST PAY, )

2 –ENGNIERS INSTATLION, ACCOMODATION AND TRAVEL CHARGESH EXTRA.

3 – LOCAL TRANSPORTATION CHARGES PAID BY SUPPLIER ONLY CRANE BY BUYER.

4 – MACHINE PRICE WITHOUT BOILER, BOILER LINE & MOTOR CABLING AND LOCAL CIVIL WORKS

5 – AFTER CONFIRM ORDER, ORDER WILL NOT BE CANCLE.

6 – INSTALATION TIME IS 30-40 DAYS.( IF ANY OTHER INSTALATION GOING ON SO IT WILL TAKE LITTLE DELAY FOR INSTALTION AFTER DELIVERY.)

7 – DELIVERY TIME IS 90-100 DAYS.

8 – FOR A PAYMENT DELAY MACHINE SHOULD BE DELAY AS PER DAYS.

9 – CUSTOMER SHOULD MAKE AVAILABLE RAW MATERIALS, ELECTRICITY & WORKER ON INSTALATION.

10 – LOCAL INSURANCE TAKE FROM BUYER SIDE

12- LOADING PAID BY SUPPLIER AND UNLOADING PAID BY BUYER.

13- FRIEGHT CHARGES IS SO VOLATILE NOW AND CALCULATE BASED ON 8500 $-40Hq if INCREASE MORE AFTER CHINES NEW YEAR BUYER WILL PAY FOR VOLATILTY DIFFRENCE.