Thermo bond machine

 

PART A: SPECIFICATIONS

                                                                                

1. Finished product: thermo-bonded nonwoven fabric
2. Product weight: 18-70 g/m²
3. Working speed: 8-40 m/min
4. Width of the finished product: ≤ 1200mm
5. Raw material: 1.5-2.5D，38-51mm，First grade polyester fiber
6. Heating method: electricity heating up the thermo oil. Heating power: 60kw.
7. Installation power for main machines: 45kw
8. Size of the Machine: Length12000×Width9500×Height3500mm

 

Ⅰ.WKS-10 OPENER: 1SET

1.1. Working width: 1000mm

1.2. Capacity: 80-100kg/h

1.3. Installation power: 4.77kw

1.4. Opening cylinder is of card wire roller type

1.5. Air-laid type fiber feeding blower, outlet is equipped with metal detector

1.6. Feed-in motor and hopper’s cabinet are consecutively controlled by the photo electronic switch

 

Ⅱ. WGM-12HOPPER: 1SET

2.1. Working width: 1200mm

2.2. Capacity: 80-100kg/h

2.3. Installation power:1.12kw

2.4. Exhausting gas is of web cage structure, volume of the storaged web is controlled consecutively by the photo electronic switch

2.5. Photo electronic switch control the inclining lattice, feed in the raw material evenly by vibrating method

 

Ⅲ. WSL-2D-15 DOUBLE DOFFER PRE-CARDING MACHINE (SUITABLE FOR 1.5~2.5D FIBER): 1SET

3.1. Working width: 1500mm

3.2. Stripping method: roller stripping

3.3. Carding capacity: 75 kg/h

3.4. Installation power: 6.05kw

3.5. Cylinder diameter: Φ850mm； rotating speed: 0~500rpm, adjustable

3.6. Doffer diameter: (up and down) Φ480mm，doffer rotating speed are in compliance with the linear speed of the cross lapper

3.7. Cylinder motor: 5.5kw frequency transducer control type

3.8. Feeding rollers are equipped by metal detector. Feeding motor: 0.55kw, frequency transducer control

3.9. Doffer are consecutively controlled by the cross lapper’s frequency transducer

3.10 random roller are of accumulating type. Ratio of random: 1:4

3.11. Cylinder. Doffers are of steel piece

3.12. Card wire (from changzhou), suitable for 1.5D-2.5 D fibre

3.13. Machine sides are equipped with safety cover

 

Ⅳ. WPW-1515 CROSS LAPPER: 1 SET

4.1. Web in lattice width: 1700mm.( made of artificial leather)

web out lattice width: 1700mm.( made of artificial leather)

4.2. Transmission lattice motor: 1.5 KW, frequency drive

to-and-from lattice motor: 0.75KW, frequency drive

4.3. web-out lattice are consectively driven by the feed-in lattice of main carding machine

 

Ⅴ. WZL-3D-15 THREE DOFFER MAIN CARDING MACHINE (SUITABLE FOR 1.5D~2.5DFIBRE): 1 SET

5.1. Working width: 1500mm

5.2. Stripping method: roller stripping

5.3. Carding capacity: 60kg/h

5.4. Installation power: 14KW

5.5. Cylinder diameter: Φ1270mm；rotating speed: 0-500rpm adjustable

5.6. Doffer diameter: (up) Φ400mm，(middle) Φ400mm,(down) Φ480mm，doffer speed: 8~40m/min

5.7. Main motor: 7.5kw frequency transducer control

5.8. feed-in roller motor: 0.55KW, frequency transducer control, with metal detector

5.9. Working roller’s motor: 0.75KW, frequency transducer control

5.10. Random rollers are of accumulating type. Ratio of random: 1:4

5.11. Doffer motor: 1.5 kw frequency transducer control

5.12. Cylinder and doffer are of steel piece

5.13. Card wire (from Changzhou) is suitable for 1.5D-2.5 D fibre

5.14. Profile sides are equipped with safety cover

 

Ⅵ. WQB- EDGE CUTTING AND RECYCLING MACHINE: 1 SET

6.1. Up and down cutter is adjustable, width of the cut web from 1.2-1.5m

6.2. Air sucking blower: 2.2 KW

 

Ⅶ. WRZ-15 TWO-ROLLER HOT ROLLER MACHINE: 1 SET

7.1. Working width: 1500mm.

7.2. Mechanic speed: 10~40m/min.

7.3. Diameter of the roller: Φ350mm length of the roller: 1500mm.

7.4. Heating method: thermo oil circling heating

7.5. Temperature of the roller surface: room temperature~250⁰C.

7.6. Variation of the roller’s temperature ±2⁰C.

7.7. Main drive: 4kw frequency transducer control

7.8. up roller are of carved surface, equipped with minor adjusting device. Carved design is as per buyer’s requirement.

7.9. down roller are of smooth surface, with hydraulic type stressing device.

7.10. up and down rollers are of alloyed steel forged.

7.11. Bearings are of circulating lubricated, lubricating oil are cooled down by water.

7.12. interlining-out part is connected with one 133mm,

 

Ⅷ. WJR-13 WINDING:1 SET

8.1. Working width: 1300mm.

8.2. Maximum roller diameter: 800mm.

8.3. Automatic counting meter: manually tear off the interlining

8.4. Drive motor: 1.5kw.

8.5. Rolling method: air swollen rollerΦ76mm

 

Ⅸ. FURNACE WITH ELECTRICITY HEATING UP THERMO-OIL TYPE: 1 SET

9.1. Heating up power: 30*2=60kw.

9.2. Oil pump power: 2.2*2=4.4kw

9.3. Temperature ranges: two separate parts controlled. From 50-280℃.

9.4. Accuracy of the temperature control: ≤±1℃, intellectually automatic control.

 

Ⅹ. ELECTRONIC CONTROL PANEL: 1 SET

Frequency transducer is of brand product from German solely owned company