THERMO BOND NON-WOVEN INTERLINING MACHINE

1.5M THERMO BOND INTERLINLING PRODUCTION LINE

 

      l PROCESSING FLOW

OPENER——HOPPER——PRE-CARDING——CROSS-LAPPER——MAIN CARDING——SIDE CUTTING——HOT ROLLER——WINDING & CUTTING

 

PART A: SPECIFICATIONS

1. Finished product: thermo-bonded nonwoven fabric

2. 2. Product weight: 18-70 g/m²

3. Working speed: 8-60 m/min

4. Width of the finished product: ≤ 1200mm

5. Raw material: 1.5-2.5D，38-51mm，First grade polyester fiber

6. Heating method: electricity heating up the thermo oil. Heating power: 60kw.

7. Installation power for main machines: 45kw

8. Size of the Machine: Length12000×Width9500×Height3500mm

 

PART B: DATA SHEET OF THE MACHINES

1. WKS-10 opener：1set

1.1. Working width: 1000mm.

1.2. Capacity: 80-100kg/h.

1.3. Installation power: 4.77kw.

1.4. Opening cylinder is of card wire roller type.

1.5. Air laid type fiber feeding blower, outlet is equipped with metal detector

1.6. feed-in motor and hopper’s cabinet are consecutively controlled by the photo electronic switch

2. WGM-12 Feeder: 1set

2.1. Working width: 1200mm.

2.2. Capacity: 80-100kg/h.

2.3. Installation power: 1.12kw.

2.4. Exhausting gas is of web cage structure, volume of hte storaged web is controlled consecutively by the photo electronic switch.

2.5. Photo electronic switch control the inclining lattice, feed in the raw material evenly by vibrating method

 

3. WSL-2D-15 double doffer pre-carding machine (suitable for 1.5~2.5D fiber) ： 1set

3.1. Working width: 1570 mm.

3.2. Stripping method: roller stripping

3.3. Carding capacity: 55 kg/h.

3.4. Installation power: 6.05kw.

3.5. Cylinder diameter: Φ850mm； rotating speed:  0~500rpm, adjustable

3.6. Doffer diameter: (up and down) Φ480mm，doffer rotating speed are in compliance with the linear speed of the cross lapper.

3.7. Cylinder motor: 5.5kw frequency transducer control type

3.8. Feeding roller is equipped by metal detector. Feeding motor: 0.55kw, frequency transducer control.

3.9. Doffer are consecutively controlled by the cross lapper’s frequency transducer.

3.10 random rollers are of accumulating type. Ratio of random: 1:4

3.11. Cylinder. Doffer is of steel piece.

3.12. Card wire (from Changzhou), suitable for 1.5D-2.5 D fibre

3.13. Profile sides are equipped with safety cover.

 

4. WPW-1517 Cross lapper 1 set

4.1. Web in lattice width: 1500mm.( made of artificial leather)

Web out lattice width: 1700mm.( wood lattice)

4.2. Transmission lattice motor: 1.5 KW, frequency drive,

To-and-from lattice motor: 0.75KW, frequency drive.

4.3. web-out lattice are consecutively driven by the feed-in lattice of main carding machine.

 

5. WZL-3D-15 double doffer main carding machine (suitable for 1.5D~2.5Dfibre), 1 set

5.1. Working width: 1500mm.

5.2. Stripping method: roller stripping

5.3. Carding capacity: 60kg/h

5.4. Installation power: 12.5KW

5.5. Cylinder diameter: Φ850mm； rotating speed: 0-500rpm adjustable

5.6. Doffer diameter: (up) Φ400mm， (down) Φ480mm，doffer speed: 8~40m/min.

5.7. Main motor: 7.5kw frequency transducer control

5.8. feed-in roller motor: 0.55KW, frequency transducer control, with metal detector

5.9. Working roller’s motor: 0.75KW, frequency transducer control

5.10. Random roller are of accumulating type. Ratio of random: 1:4

5.11. Doffer motor: 0.75kw frequency transducer control

5.12. Cylinder and doffer are all steel piece.

5.13. Card wires  are suitable for 1.0D-2.5 D fiber

5.14. Profile sides are equipped with safety cover

 

6. Edge cutting and recycling machine   1 set

6.1. Up and down cutter is adjustable, width of the cut web from 1.2-1.6m.

6.2. Air sucking blower: 2.2 KW

6.3. All trimmed fiber will be sucked back to opener re-open, make sure no fiber will be wasted.

 

7. WRZ-15 Two-roller Hot Calender Machine 1 set

7.1. Working width: 1500mm.

7.2. Machine speed: 10~40mm.

7.3. Diameter of the roller: Φ350mm length of the roller: 1500mm.

7.4. Heating method: thermo oil circling heating

7.5. Temperature of the roller surface: room temperature~250⁰C.

7.6. Variation of the roller’s temperature ±2⁰C.

7.7. Main drive: 3kw frequency transducer control

7.8. up roller are of carved surface, equipped with minor adjusting device. Carved designs are according to buyer’s requirement.

7.9. down roller are of smooth surface, with hydraulic type stressing device.

7.10. up and down rollers are of alloyed steel forged.

7.11. Bearings are of circling lubricated, lubricating oil are cooled down by water.

7.12. interlining-out part is connected with one 133mm,

Stainless steel made, water cooling down roller

Profile side is equipped with safety cover

8. WJR-15 Auto winding Machine 1 set

8.1. Working width: 1600mm.

8.2. Maximum roller diameter: 800mm.

8.3. Automatic counting meter: manually tear off the interlining

8.4. Drive motor: 0.75kw.

8.5. Rolling method: air swollen rollerΦ76mm

 

9. Furnace with electricity heating up thermo-oil type. 1 set

9.1. Heating up power: 30*2=60kw.

9.2. Oil pump power: 2.2*2=4.4kw

9.3. Temperature ranges: two separate parts controlled. From 50-280℃.

9.4. Accuracy of the temperature control: ≤±1℃, intellectually automatic control.

 

10. Electricity control Center 1 set  

10.1 Frequency transducer is of brand product from German solely owned company.

1.2M PASTE DOT COATING MACHINE FOR NONWOVEN FABRIC

PART A： SPECIFICATIONS

1. Width of the finished product:1200mm

2. Output of product: 1400-1500m/h

3. Working speed: 30-80 m/min

4. Temperature control: use SCR imported from Japan with three sets thyristor

5. Temperature of drying room: 50~300℃

6. The max electric heating power: 70KW

7. Cooling way of fabric-out: Cold water roller

8. Main transmission way: Frequency transducer control with reducer

9. Paste point head: Frequency transducer control with 1.1KW reducer

10. Fabric-out way: Cold water roller with automatic counting meter, frequency transducer control with 1.5KW motor,reducer.

11. Beater: Frequency transducer control with 2.2KW motor.

12. Size of the Machine: Length15m×Width1.2m×Height1.8m

13.Main material: Pam.Copolyester copes.Thickener DR-401